When you buy boxes, you will be provided with an assortment of boxes but probably one of the most common types of box you can get is the corrugated box. As a packaging material, people have been using cardboard boxes for over two centuries now. But even with such a long time of use, most people still do not know what these boxes are called. When you see a cardboard box that contains wavy layers or flutings, as they are known, sandwiched by two thin layers, then you are probably looking at a corrugated box.
Corrugated boxes from Paper Mart boxes are practically everywhere and houses typically anything. But if you are wondering where these boxes come from, you will be stoked to know that they are actually made from box factories called box plants. The main material used is corrugated paperboard which is ultimately different from the regular cardboard. In this corrugated paperboard, you would find air columns where air is stored. These air columns actually store air and acts as a cushion for the box. Each corrugated box has a specific item to hold. Meaning, they are made with just the right size depending on the order.
The building process of the box usually begins with a client placing an order. In this process, the salesperson in Box Plant would ask the buyers what kind of boxes they need including the quantity and how soon they need them. Afterwards, the designer of the boxes would immediately start planning. Important aspects would have to be carefully taken into consideration such as the size, the shape, the design or the color and even the strength.
For the most part, machines will be helping with the production, especially when measuring in numbers but the creativity and insight would have to depend on the designer himself.
If you are wondering how the boards are converted into boxes, well, it is all made possible by a machine called Converting Machines whose main task is to convert flat corrugated boards into boxes. Flexo-folder gluers are the ones responsible for printing, gluing, creasing, and trimming the box so that it can be flattened, delivered and then formed easily by the customer.